Hi Trev, this is a fascinating subject.
The mating plug/socket for the RGS headlight is nowhere to be obtained these days. Believe it or not but I had one complete with original loom some 7/8 years ago but the plug/socket rubber had badly perished over the years and I threw it away, thinking that they must still be available...idiot!
Yes, I had spotted the older style inner primary on the Motor Cycle test bike, the mind boggles as to why it's on there in November 1962. The '62 model SRs with full width hubs and RGSs I've seen have the long primary inner. BSA using up old stock again?
Also the silencer is the cigar type, as you say, which they might have fitted because it is in touring spec. and not expected to take bends like the clubman's spec riders. To support this theory the test bike is in full touring trim with non rear set footrests which would have restricted cornering. I'm only guessing here since I had to 'bash' a tapered flat on my cigar type silencer back in the old days, more or less similar to the taper on the Goldie type silencer, to avoid road contact when cornering enthusiastically with rear sets. I don't recommend the cigar type for the clubman's spec with rear sets.
In 21 Jun '62 Motor Cycle the BSA advert shows an RGS with rear sets and Goldie silencer, much more sensible. It also doesn't have clip ons but an upturned handlebar, gaiters and chrome headlamp ears.
It's common knowledge that you could have either an 8" Goldie or a 190mm front brake, I'm not sure about other options, anyone know for sure any others and were export versions the same as home market models?
So, one other outstanding question now is whether BSA actually sold RGSs in full touring spec as per the November '62 test bike...or am I getting too deep into this?

Pass the straight jacket someone....
Cheers
Alan