Thanks for suggestions. If you look carefully in the right light there is a slight groove. On locating the float here it seemed to be alright (on centrestand). On refitting the cap, the problem reappeared, so I'm going to take the whole lot off and lap it in both ends, see if that works

I have been on here before with a wet sumping problem, but I don't know if that's fixed until I can stop the petrol pouring all over the mag! Also run a resto business, so have to fit in A10 stuff around everything else, so half day jobs stretch on for months